Beryllium Copper
Plates / Blocks
Available Dimensions
We offer plates up to 2 mm thick and blocks in standard sizes (500 x 300 x 600 mm).
Plates are available in Berylco 14 and Berylco 25. Blocks are available in Berylco 25 only.
NGK Berylco Beryllium Copper Alloys
BERYLCO 25
Cu Be 2
CW 101 C
C17200
Chemical composition
Be: 1.8–2.0%
Co: max. 0.3%
Co + Ni + Fe: max. 0.6%
Cu + Additions: min. 99.5%
Remarks
CuBe2 alloy offering a broad range of property combinations including good electrical conductivity, excellent formability, and very high mechanical strength after heat treatment.
BERYLCO 14
Cu Ni 2 Be
CW 110 C
C17510
Chemical composition
Be: 0.2–0.6%
Ni: 1.8–2.2%
Cu + Additions: min. 99.5%
Remarks
CuNiBe alloy combining good mechanical strength with excellent electrical conductivity.
Key Properties of the Alloy
High Strength & Good Conductivity
Berylco 25 (UNS C17200) reaches tensile strength up to 1400 MPa and hardness up to 420 Vickers.
Berylco 33-25 (UNS C17300) is the free-machining version with similar properties. With 25% conductivity, these alloys provide the best wear resistance, fatigue strength, and hardness in the copper alloy family.
High Conductivity & Moderate Strength
Berylco 14 (UNS C17510) offers conductivity above 45% IACS and tensile strength up to 970 MPa, making it ideal for heat dissipation modules, resistance welding components, and other electrical applications.
Machinability
Beryllium copper can be machined into complex shapes. In its age-hardened condition, its machinability rivals other copper-based alloys and surpasses stainless steels.
Its dimensional stability far exceeds any other copper alloy.
Wear & Abrasion Resistance
Thanks to protective oxide films, beryllium copper performs better than many copper and ferrous alloys in wear applications. Age-hardened parts can handle loads far exceeding typical copper alloys and are compatible with high-strength steel components.
Corrosion Resistance
Beryllium copper has corrosion resistance comparable to nickel silver and is not subject to hydrogen embrittlement.
High Fatigue Strength
Its toughness and resistance to localized deformation provide excellent fatigue resistance.
Non-Magnetic
The non-magnetic properties make it ideal for sensitive components affected by magnetic fields.
Heat Treatment
Heat treatment is the most critical process in this alloy system. While all copper alloys are hardenable by cold work, beryllium copper is unique in being hardenable through a simple low-temperature thermal process. It consists of two main stages:
- Solution Annealing
- Precipitation Hardening (Aging)
Solution Annealing
The material is heated to about 100°C below its melting point. At this stage, the beryllium is dissolved into the copper matrix (alpha phase). A rapid quench to room temperature retains this solid solution. The material becomes very soft and ductile, allowing cold working by drawing, rolling, or cold heading.
This step is performed by NGK Berylco at the mill and is generally not done by the customer. Critical parameters such as temperature, hold time, quenching rate, grain size, and hardness are tightly controlled.
Aging
Aging significantly increases the material’s strength. This process is typically carried out between 260°C and 540°C depending on the alloy and desired properties.
During aging, dissolved beryllium precipitates as a beryllium-rich gamma phase within the matrix and grain boundaries. These precipitates are responsible for the substantial strength gain.
The mechanical properties obtained depend on both temperature and time. Beryllium copper does not age-harden at room temperature. NGK products are available in cold-worked or age-hardened conditions.
Plates & Blocks for the Plastics Industry
Improved performance means improved profitability. NGK Berylco France offers three types of alloys for molds and inserts used in plastic injection molding:
- Berylco Plus – High conductivity, low hardness alloy
- Berylco Supra – Medium conductivity and medium hardness alloy
- Berylco Ultra – Low conductivity, high hardness alloy
NGK’s Plus, Supra, and Ultra grades are recognized as some of the best mold alloys available, thanks to their optimal combination of properties such as hardness, wear resistance, thermal fatigue resistance, and thermal conductivity.
They are known for producing high-quality plastic parts with lower overall production costs compared to competing mold materials.
| Alloys | Typical Applications |
| Berylco Plus | – Low-pressure blow molds – Limited applications for injection molds – Steel/aluminum mold inserts for rapid cooling of critical areas – Sealing tools – Cooling inserts – Injection pistons for light metal die casting – Nozzles and needles for hot runner systems |
| Berylco Supra & Ultra | – High-pressure injection and blow molds – Steel mold inserts for rapid cooling of critical areas – Aluminum mold inserts for improved mechanical strength and wear resistance – Cooling inserts – Nozzles and needles for hot runner systems |
| Alloys | Performance |
| Berylco Plus | – Good mechanical strength – Best thermal conductivity among mold materials – Higher strength than aluminum – Usable as full mold or inserts |
| Berylco Supra | – Good wear resistance – Improved machinability – Usable as full mold or inserts |
| Berylco Ultra | – Higher hardness than Supra – Ideal for high-pressure, high-load conditions – Usable as full mold or inserts |
Berylco Plus, Supra & Ultra Performance Highlights
- Excellent alloys for the plastics industry, ideal for injection molds and tooling for blow molds.
- These alloys are recognized for producing high-quality plastic parts with minimal total production costs compared to competing mold materials.
- They offer an optimal combination of hardness, thermal conductivity, hot fatigue resistance, and wear resistance.
- Thanks to its high thermal conductivity compared to steel, beryllium copper provides significant advantages in reducing part distortion, improving dimensional control, and shortening cycle times.
- Its superior hot fatigue resistance and hardness ensure longer tool life and reduced downtime.
- Increased productivity and lower overall manufacturing costs.
- Excellent corrosion resistance to by-products of molding operations such as hydrochloric acid. This makes Berylco Plus, Supra, and Ultra plates the material of choice for molding PVC and other corrosive resins.
- Filled resins tend to wear mold materials more rapidly. Supra and Ultra plates compete favorably with most steels in wear applications and can be nickel- or chrome-plated to further enhance their performance.
- The high strength of Berylco Ultra plates ensures outstanding performance in neck and thread areas, as well as bottoms, when used in combination with other mold materials.
- Beryllium copper inserts and molds can be joined and/or repaired by resistance welding, TIG, or MIG welding. However, precautions must be taken to avoid softening and oxidation of the material. Filler metal of the same alloy should be used, and any oxides, oils, and dust must be removed before welding.
Working on a Beryllium Copper Project?
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